Westlock Controls Corporation Beacon Specifications

10/31/02 Tech-304/DWO 14195 Page 1 of 39ICoT 5000Smart Valve PositionerOperating ManualWestlock Controls Limited22 Chapman WayRoyal Tunbridge Wells, K

10/31/02 Tech-304/DWO 14195 Page 10 of 39ConduitEntryInnerBeaconPositionSensorActuator(In Fail Position)3.2 Mounting Remote Positioner on a Rotary Act

10/31/02 Tech-304/DWO 14195 Page 11 of 39Step 4. Mount positioner at a remote location, wire the positioner sensor back to the positioner using the ca

10/31/02 Tech-304/DWO 14195 Page 12 of 393.3 Mounting Positioner on a Linear Actuator Step 1. Mount the magnet assembly to the stem of the actuator. A

10/31/02 Tech-304/DWO 14195 Page 13 of 39To Center the Positioner1. Stroke the actuator to its upper limit and place a mark on the actuator’s yoke tha

10/31/02 Tech-304/DWO 14195 Page 14 of 39Note: For Fisher actuators model 657 & 667 sizes 34 thru 70, Westlock Controls supplies a slotted mountin

10/31/02 Tech-304/DWO 14195 Page 15 of 39Pin Connector(To Display Boardof Positioner)PositionerSensor(4) Conductor ShieldedCableWiring SchematicBLACKG

10/31/02 Tech-304/DWO 14195 Page 16 of 39MOUNTING INSTRUCTIONS3.5 Pneumatic ConnectionSingle Acting Actuator (Spring Return):For single acting actuato

10/31/02 Tech-304/DWO 14195 Page 17 of 393.6 Electrical Connection1. Remove positioner cover.2. Locate terminal strip and carefully disconnect (slide

10/31/02 Tech-304/DWO 14195 Page 18 of 393.7 Setting of switches on a rotary ICoT1. Operate the actuator to the desired extreme.2. Loosen magnetic tri

10/31/02 Tech-304/DWO 14195 Page 19 of 39Section 4 - CalibrationThe ICoT positioner has an on-board help menu that can be accessed by pressing the Cal

10/31/02 Tech-304/DWO 14195 Page 2 of 3929Table of ContentsSection 1 - Introduction1.1 Description of ICoT...

10/31/02 Tech-304/DWO 14195 Page 20 of 394.3 Automatic CalibrationThe Automatic Calibration (ACAL) performs several self-adjustments, as well as a zer

10/31/02 Tech-304/DWO 14195 Page 21 of 394.5 Exiting CalibrationTo exit calibration mode and return to normal operation use the up arrow key as follow

10/31/02 Tech-304/DWO 14195 Page 22 of 394.7 Description of Menu’sThe calibration functions of the positioner is organized into the following four men

10/31/02 Tech-304/DWO 14195 Page 23 of 39Menu 3: Cofg (Configuration)Entering this menu allows you access to the following five configuration function

10/31/02 Tech-304/DWO 14195 Page 24 of 39PID The PID function allows the user to enter or change the PID settings of the positioner. This function is

10/31/02 Tech-304/DWO 14195 Page 25 of 39OPSP This function allows for the setting of the opening speed of the actuator/valve. The range is 1 thru 5.

10/31/02 Tech-304/DWO 14195 Page 26 of 39Section 5 - Trouble Shooting5.1 Preliminary ChecksBefore operating the positioner check the following:1. Volt

10/31/02 Tech-304/DWO 14195 Page 27 of 395.2 Common ProblemsListed here are some common problems encountered with the ICoT positioner. Possible causes

10/31/02 Tech-304/DWO 14195 Page 28 of 39Section 6 - SpecificationsInputSignal: 4 to 20 mA, two wireVoltage: 12.3 Volts DCPressure: 15 - 45 psi (Low)4

10/31/02 Tech-304/DWO 14195 Page 29 of 39Section 7 - Error CodesErr 3 (Error 3) Low Input Pressure or Clogged FilterErr 5 (Error 5) Intergrator Overfl

10/31/02 Tech-304/DWO 14195 Page 3 of 39Section 1- Introduction1.1 Description of ICoT PositionerThe ICoT Smart Valve Positioner is anelectro-pneumati

10/31/02 Tech-304/DWO 14195 Page 30 of 39Appendix AProcedure to Adjust the Error 3 SettingNote: The error 3 message is pre-set from the factory. For a

10/31/02 Tech-304/DWO 14195 Page 31 of 39Appendix BProcedure to Remove Display Board and Electronic Canister1. Remove the three screws that fasten the

10/31/02 Tech-304/DWO 14195 Page 32 of 39Appendix CProcedure to Check Transducer Operation(This procedure should only be used for trouble shooting)1.

10/31/02 Tech-304/DWO 14195 Page 33 of 39Appendix DGrounding SchematicICOT SMARTPOSITIONER+-TAPE SHIELD &DRAIN WIRE TOPREVENT CONTACTWITH GROUNDSH

10/31/02 Tech-304/DWO 14195 Page 34 of 39Appendix EControl Schematic for Wiring of Intrinsically safe ICoT (WD-10836)(Sheet 1 of 4)Entity parameters f

10/31/02 Tech-304/DWO 14195 Page 35 of 39Appendix EControl Schematic for Wiring of Intrinsically safe ICoT (WD-10836)(Sheet of 2 of 4)ANALOGOUTPUT4-20

10/31/02 Tech-304/DWO 14195 Page 36 of 39Appendix EControl Schematic for Wiring of Intrinsically safe ICoT (WD-10836)(Sheet of 3 of 4)ANALOGOUTPUT4-20

10/31/02 Tech-304/DWO 14195 Page 37 of 39Appendix EControl Schematic for Wiring of Intrinsically safe ICoT (WD-10836)(Sheet of 4 of 4)HAZARDOUS LOCATI

10/31/02 Tech-304/DWO 14195 Page 38 of 39Appendix FProcedure to Reset the EEprom to Factory SettingsThe ICoT Positioner is a digital device. Positione

10/31/02 Tech-304/DWO 14195 Page 39 of 39Appendix GHart® Communicator Menu Flow Chart

10/31/02 Tech-304/DWO 14195 Page 4 of 391.2 Principal of OperationUnlike conventional positioners, the ICoT Smart Positioner feeds back valve posi-tio

10/31/02 Tech-304/DWO 14195 Page 5 of 391.3 Special FeaturesNon-Contact Position FeedbackTo provide consistently accurate performance information, all

10/31/02 Tech-304/DWO 14195 Page 6 of 39Remote Position ControlSince valve position feedback to the ICoT positioner is accomplished by non-contacting

10/31/02 Tech-304/DWO 14195 Page 7 of 39Negligible BleedDesigned to consume the least possible amount of control air at steady state, the ICoT 5000 Se

10/31/02 Tech-304/DWO 14195 Page 8 of 39Section 3 Initial Setup3.1 Mounting Positioner on a Rotary ActuatorAccessory MountingActuatorShaftFlat Head Sc

10/31/02 Tech-304/DWO 14195 Page 9 of 39Step 2. Press fit the inner beacon to the inner beacon coupler. The inner beacon needs to be properly oriented